Tech OVN

Solution

Reduce Electricity Costs in Your Factory by 10–25%

Measure. Identify. Verify.

You can't reduce what you don't measure. Tech OVN's energy efficiency system puts a smart meter on every circuit, identifies the specific sources of energy waste, and continuously verifies that your efficiency measures are working — turning energy from an uncontrollable overhead into a manageable, reducible cost.

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Titan smart energy meter for industrial energy efficiency — installed on DIN rail

Six Levers to Reduce Energy Consumption

Every facility has energy waste hidden in plain sight. These are the six most common savings opportunities that circuit-level metering exposes.

Demand Management

Peak demand charges can be 30–50% of an industrial electricity bill. Titan meters track 15-minute demand windows in real time and alert before you breach the next slab. Stagger heavy loads, shift non-critical processes to off-peak hours, and cut demand charges without reducing production.

Power Factor Correction

Poor power factor attracts penalties from DISCOMs and wastes transformer capacity. Titan measures real-time PF per circuit, identifies the worst offenders, and helps you right-size capacitor banks where they'll have the biggest impact — not at the incomer where everyone installs them.

Phantom Load Elimination

Equipment running outside production hours — compressors, chillers, lighting, exhaust fans — can consume 5–15% of total energy. Runtime analysis and on/off event logging identify exactly which circuits run when they shouldn't.

Schedule Optimisation

Overlay production schedules with energy consumption profiles. Identify which shifts and processes are least energy-efficient. Quantify the impact of process changes before and after implementation.

Motor & Compressor Efficiency

Degrading motors draw more current for the same work. Harmonics analysis and power factor trending per motor circuit reveal efficiency degradation months before failure — enabling planned replacement rather than emergency repair.

Post-Retrofit Verification

Installed VFDs, LED lighting, or new compressors? Titan provides continuous M&V data proving the energy savings are real and sustained — not just a one-month improvement that fades.

How to Reduce Energy Consumption — Step by Step

A practical energy saving roadmap from first meter to verified savings.

  1. 1

    Install Titan meters on every distribution board and major load — 2 minutes per meter with split-core CTs (Titan Audit) or permanent CTs (Titan)

  2. 2

    Connect to the Energy Intelligence Platform for automated baseline and load profiling

  3. 3

    Identify the top 5 energy waste sources from the dashboard within the first week

  4. 4

    Implement demand management, schedule changes, and PF correction based on data

  5. 5

    Track savings continuously — the same meters that found the waste verify the fix

Energy Saving Solutions for Industry

Energy saving solutions tailored to each industry's load profile and tariff structure.

Manufacturing & Production

Motor loads, compressors, furnaces, HVAC, compressed air systems. Typical savings: 10–20% through demand management and schedule optimisation alone.

Commercial Buildings

HVAC, lighting, elevators, common areas. Tenant-level sub-metering identifies who uses what and incentivises efficiency. Typical savings: 15–25%.

Data Centres

PUE tracking, cooling efficiency, UPS losses, and IT vs. facility load separation. Even 2–3% improvement saves significant costs at scale.

Warehousing & Cold Chain

Refrigeration compressor efficiency, door-open energy loss quantification, lighting schedules. Temperature-correlated energy analysis.

Frequently Asked Questions

Common questions about reducing electricity costs, energy efficiency systems, and ROI.

Most industrial facilities identify 10–25% energy savings in the first year through demand management, schedule optimisation, power factor correction, and phantom load elimination. The exact savings depend on your current energy practices, tariff structure, and equipment mix.
Titan meters typically pay for themselves within 6–12 months through the savings they identify. Facilities with high demand charges or poor power factor see payback in as little as 3–4 months.
No. Titan Audit uses split-core CTs that clamp around live conductors — no shutdown, no disconnection. For permanent installations, Titan uses standard CTs installed during planned maintenance windows.
Tech OVN's energy efficiency system complements your BMS. Titan meters provide deeper energy analytics — harmonics, power factor per circuit, demand trending, CO₂ — that most BMS energy modules don't capture. Data integrates via Modbus RTU/TCP or MQTT.
Your electricity bill tells you the total cost. It doesn't tell you which machine, which shift, which floor, or which process consumed the energy. Circuit-level sub-metering turns a single number into actionable intelligence — the difference between knowing the total and knowing where to cut.
Yes. Start with Titan Audit on your 5–10 largest loads. Identify the quick wins, prove the ROI, then expand to full facility coverage. The Energy Intelligence Platform scales from 1 meter to thousands.

Related Solutions & Products

Measure, audit, then reduce — a continuous energy efficiency workflow.

Energy Audit & Logger

Baseline factory consumption with split-core CTs. Generate BEE PAT compliant audit reports from your phone.

Learn More →

Energy Monitoring System

Circuit-level real-time monitoring — the ongoing M&V that verifies every efficiency measure.

Learn More →

Titan Smart Energy Meter

Class 0.5S DIN rail meter for permanent installation — identifies the waste and verifies the fix.

Learn More →

Ready to Cut Your Energy Costs?

Talk to our team about an energy efficiency assessment for your factory, building, or campus.

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